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Thermography (infrared photography) has become
the most effectiv e
tool in discovering potential breakdown of electrical and mechanical equipment,
as well as reducing the risk of fire. When the energy level (temperature) of an
object is very high, visible light is produced. But at lower energy levels, the
emitted radiation is in the invisible infrared range.
Faulty fuses, loose connections and overloaded
circuits not visible to the human eye are
often overlooked during
routine inspections. Without the use of high tech infrared imaging, many of
these problems go unnoticed until disaster strikes. The expense resulting from
equipment failure, business interruption or fire can be devastating. In
addition, poor electrical connections can cause premature deterioration in the
useful life of electrical equipment. The picture at left shows evidence of a
catastrophic failure which caused the business owners $250,000 loss due to
unscheduled downtime.
The list below shows the estimated replacement
cost of equipment that can be damaged by faulty connections or components. These
costs are for the replacement equipment and labor cost only and do not include
replacing conductors and cables and repairing other damage caused by fire,
smoke, production losses, etc.:
| 400 Amp 480 Volt 3-phase fuse disconnect |
$ 800 to $ 1,000 |
| 400 Amp 480 Volt 3-phase distribution panel |
$ 1,200 to $ 1,500 |
| 600 Amp 480 Volt 3-phase fused disconnect |
$ 1,500 to $ 1,800 |
| 600 Amp 480 Volt 3-phase molded case breaker |
$ 1,600 to $ 2,000 |
| 1200 Amp 480 Volt 3-phase molded case breaker |
$ 2,400 to $ 3,000 |
| Nema Size 5 Starter |
$ 5,000 to $ 6,000 |
| 10ft of 2000 amp 480 Volt 3-phase buss duct |
$ 8,000 to $ 10,000 |
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Most of our infrared inspection charges are
less than $1,000.
Compared to the figures above, it is clear that Infrared Inspection is a
cost-effective way to:
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Locate Problems |
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Eliminate Downtime |
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Reduce Service Interruption |
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Extend Equipment Life |
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Save Money |
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